Electronics 1

Built Efficient.

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The value of InSource Electronics extends beyond PCB Assembly.

SMT Quick Facts
Largest PCB330 mm x 250 mm panel
Smallest PCB
50 mm x 30 mm panel but we can fit multiple smaller boards per panel.
Min. component size0201
Min component pitch0.4 mm
Max component size33.5 mm sq. (can hand place larger components)
BGA placement

3×3 min grid
0.25 mm min pitch
624+ max # of balls actually placed, software shows larger allowed
3 SMT lines2 lines with 2 placement machines each, 1 line with 1.
Overview

We build boards but so much more. Box builds, Turn key, Smart Rugged Modules. SMT, BGA, Rohs. Custom products built to your needs.

Hardware Design

We apply a deep understanding of field application, manufacturing process issues, and design experience to achieve manufacturable designs.

Flexible and Responsive

Our reputation is built around quick launches, flexible production schedules, and response to changes in demand. We acquired surface mount capabilities to improve our laser focus on change management.

Data Driven Process

Our data systems control bills of materials (BOMs), verify reel setup, and automatically inspect each component (AOI). We monitor and act on process measurement data and defect root cause analysis.

Surface Mount Assembly

We maintain 25% excess capacity in automated equipment to maintain schedules and provide for growth. Our lines are up to date and capable of tight process control. We build flexible circuit, metal backed PCB’s.

Through Hole Soldering

Surface mount components are used wherever possible. Most other components are compatible with our robotic soldering equipment. Hand soldering is used for direct wire and cable attachment. IPC-610 – 28 certified solderers, 1 trainer. IPC J-STD-001 certified

Wire Harness Integration

With a successful Harness Unit in our facility, we have the capabilities to install/route wire harnesses into our Box Builds.

Final Assembly

Our Final Assembly is perfected and ready to meet customer needs.

Packaging

Custom options are available

Testing/Inspection

Every Box Build unit that leaves this facility is tested and inspected by our production team.

Rugged Smart Modules
Overview

Board to Board communication means Smart. InSource can manage your Smart Module manufacturing. DC voltage range, mobile, rugged, weatherized.

Testing/Inspection

Whether assembled into a plastic enclosure or potted into a box, every device is tested at least once. We have a custom defect tracking system to provide feedback for design and process improvements.
SPI (Solder Paste Inspection)
AOI (Automatic Optical Inspection)
X-ray for Offline Verification
Software Programming
Bed of Nails Testing
Full Functionality

Potting

2 part epoxy, machined applied gives metered dose for consistency:
   Ellsworth EP1282, EP1121 – Both cure as hard black
   Ellsworth 3-4222 – This is a silicone that cures as a clear flexible gel
   Ellsworth UR3001 – This is a urethane that cures as a softer black flexible potting

Overmolding

Board overmold using low pressure injection machine. custom tooling,

Plastic Design

Protect your board, Solidworks modeling.

Turnkey Electronic Products – Box Build Electronics
Overview

Your leader in Turnkey Electronic Products. Use our custom manufacturing skills to UNLOCK your company bottlenecks and bring profits to your bottom line.

Hardware Design

Whether assembled into a plastic enclosure or potted into a box, every device is tested at least once. We have a custom defect tracking system to provide feedback for design and process improvements.
SPI
AOI
X-ray for Offline Verification
Software Programming
Bed of Nails Testing
Full Functionality

Calibration

Calibration tools available.

Electronics 20
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